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Avionics Engineering

AEROSPACE INDUSTRY  

w3Synergy is an Integrated Systems fabricator focused on project-tailored One-Water solutions to help aerospace suppliers meet their demand for reliable water supply and quality in order to increase or even maintain production rates.

What We Can Do

The Aerospace industry uses water for a range of needs, such as fabrication, parts rinsing, cooling, and waterjet cutting.  The impact of climate change such as droughts and water shortages is viewed as one of the primary threats to manufacturing businesses.  

 

In response, manufacturers are proactively (or reactively) identifying alternative and supplemental feed water sources to supply their feed water needs.  These alternate sources have impurities requiring some additional treatment beyond that of typical tap water. 

 

w3Synergy exists to ensure our clients’ water loop is more sustainable and resilient to these impacts by reducing their exposure to rate hikes, changes in water supply source, quality, or allocation.

Section 1

Process Water Treatment

w3Synergy selects from our portfolio of treatment technologies those that best suit the analytic characterization of the source of the feed water.  Our custom-designed skid-mounted treatment systems are fabricated to fit within the available site-specific footprint. 

Utility Water Treatment

To increase in the cycles of concentration (COC) of water within the cooling tower while reducing or eliminating the need for chemical conditioning, w3Synergy offers a range of treatment equipment alternatives.   

 

 

Sidestream Filtration & Disinfection continuously filters a portion of the cooling tower water to remove suspended solids (TSS), organics and TDS; thereby, reducing the likelihood of fouling and biogrowth and helps control scaling and corrosion.  

Water Reuse

Aerospace suppliers are viewing non-potable water reuse as a means of meeting the demand for water while lowering the surcharges for wastewater disposal/discharge. 

 

Sources of water for reuse include:

  • Parts rinsing

  • Quenching

  • Waterjet cutter

  • Pump seal coolant

  • Ultrasonic bath

  • Fluorescent penetrant inspection

  • Coolant

  • Washdown

  • Dust collectors

  • Condensate

 

w3Synergy designs and fabricates wastewater recovery and reuse systems comprised of treatment technologies that address the relevant constituents of concern within the process or grey wastewater: 

  • Suspended solids (TSS) 

  • Biological oxygen demand (BOD) 

  • Fats, oils & greases (FOG) 

  • Dissolved solids, salts, and minerals (TDS) 

  • Anions, Cations (conductivity) 

  • Heavy Metals

  • pH 

  • Temperature 

 

w3Synergy’s portfolio of water reuse technologies includes the following processes: ​

Nonpotable reuse water can be used as makeup for cooling towers, parts washing, cleaning the exterior surface of equipment, washdown of floors, flushing of toilets, and irrigation. 

Manufacturing plants benefit not only from purifying and reusing their water but within certain facilities, there’s a further economic incentive to recover and isolate byproduct(s), solvent, etc.  Thermal energy otherwise lost to the environment can be utilized to heat incoming processes or utility lines.

Technical Services & Support

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From concept thru execution and commissioning, w3Synergy provides 360o technical support to project stakeholders including facility managers, engineering consultants, capital project engineers, and purchasing. 

 

  • Fully Integrated Water Treatment Skids and Containers 

  • Facility CAPEX Return-On-Investment (ROI) Evaluation 

  • Custom-Design Pilot Test Skids 

  • Documentation to Support Permit & Validation Submittals 

  • Membrane and Bio Design Projections 

  • Solidworks 3D Modeling of General Arrangement  

  • Onsite Startup & Commissioning 

  • PLC Automation with Remote Continuous Online Monitoring & Control 

 

We also assist in identifying regional financial incentives to retrofit water reuse systems in existing buildings (e.g. MWD). 

Contact Us

w3Synergy is ready to help you with your next water purification or water reuse project. 

Contact our engineering team to learn more: 

858.215.4122     

steve@w3synergy.com

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